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21st
Equity Homes Manufacturing offers to create
partnerships that will become licensed E-Panel
manufacturers. The factories are very profitable
and offer phenomenal investment returns. Participation
in the daily operations is preferred but not required.
E-Panel Factories can include the following precast
Panel Manufacturing Lines:
*Prices
on request for each Manufacturing Line
E-Panel walls
are highly versatile and fast to install, requiring
just two regular construction workers to install
up to 6 m2 of per hour. The walls are also highly
efficient to produce - translating into enhanced
profitability for producers and builders alike.
E-Panel walls
are non-load bearing hollow core walls that offer
superior properties for a whole range of uses.
The walls are usually made of light weight aggregate
concrete and non-reinforced, and it is possible
to include safety wires if needed.
Since their introduction
in the early 1990s, E-Panel walls have proven
themselves in countries with the strictest standards
and requirements on seismic, moisture and fire
resistance as well as sound insulation. The walls
are very efficient to make and install.
Exceptional
versatility:
In addition to
providing excellent moisture, sound and fire resistance,
E-Panel walls are also light, economical, safe,
and fully recyclable. A further benefit is that
the wall hollows work as natural conduits for
electrical wires, plumbing and other services,
making up a truly versatile material for:
- bathrooms
- kitchens
- bedrooms
- partition walls
- dividing walls
- houses, offices,
hotels
- factory walls,
boundary walls, fences
Plant
Specifications:
The 21st Equity line for E-Panel walls is highly compact and simple to
run and maintain, requiring only 900 m2 of factory
space. Each line, based on a stationary extruder,
is constructed of standard components utilizing
the latest automation and technology. Key specifications
include:
- factory space 900 m2
- only 2-4 operators needed
- capacity 80 m2/h
- only 0.5 h to change product thickness
- concrete mix can vary
E-Panels for a range of dimensions:
- width 300 or 600 mm
- length 2000-3300 mm
- thickness 68-140 mm.
The E-Panel factory line has a minimum production of 13,772 sq.
ft. (1, 280 sq. mt) per day. A plant can be operated
on 2 shifts per day allowing for production of
640 square meter (6,888 square feet)
per shift. This equates up to 7,680 square meter
(82,636 sq. ft.) per 6 days week or up to 353,280
square meter (3,801,292
sq. ft.) per year on 46 week working year. 353,280
sq. mt. of panels can be used in around 9,500
houses of 36 sq. mt. (Our Villa in a Box design).
Wall Panels Plants can be designed to produce any amount of panels, which
is based on how much factory space you have available.
The leasing of a warehouse is recommend for startup
operations to keep the costs low. We recommend
that you expand into your own factory building
and purchase your own land when your business
permits to do so. For a production of 711 panels
per day = 1,280 sq. mt. you only need around 900
square meter of factory space incl. storage facilities.
Capabilities
This
compact Wall Panel production line will produce
a very high output while occupying minimal floor
space. With 21st Equitys streamlined, fully integrated
process and fast cycle times, this machine can
produce 80 sq. mt. of panel per hour with only
2 to 4 operators.
CIRCULATING
LINES: Circulating molds worker-friendly
Previously,
wall elements were cast with fixed molds, which
were left to dry when filled. As the workers moved
on to the next mold, they carried their tools
and equipment with them. Nowadays, the new line
functions according to its name: it literally
circulates. Workers no longer need to run between
molds - they stand in one place somewhere along
the line as the mold moves around from worker
to worker. The casting system advances above the
line and distributes just the right amount of
concrete into the molds, minimizing waste. The
quality of the element is greatly improved due
to the even spread of concrete on the reinforcement.
Double
or triple your productivity
The
most valuable benefits of the wall production
line are definitely the increase in efficiency
and capacity: production can be boosted almost
threefold, as previously fixed molds needed to
dry before the next batch was started, and now
licensees can circulate about 20 molds in 24 hours
in a space of roughly 1000 m2 and work in 2-3
shifts, if necessary. This gives our license partners
the confidence that their facilities can be run
on almost maximum efficiency and return the capital
they have invested within a very short period.
Tilting
Tables
Tilting
tables refer to the type of process in which stationary
precast molds are horizontally mounted on the
floor and then, after casting and curing, hydraulically
or mechanically tilted vertically up about 80
degrees for stripping.
Description:
Tilting
tables are used to make many different solid elements
such as bearing and nonbearing internal and external
walls, boundary walls and special elements. The
extremely high mold quality and accuracy of tilting
table systems ensures perfect end products while
allowing for lots of variation in size and shape.
Substantial output is also possible in certain
cases.
Tilting
tables are perfect for many types of solid elements
- Bearing
and nonbearing internal walls
- Bearing
and nonbearing external walls
- Boundary
walls
- Miscellaneously
shaped elements
- Suitable
even for manufacture of single elements.
DELIVERY TIME OF E-PANEL
HOME MANUFACTURING PLANTS:
The manufacturing plants can be delivered and commissioned 3-4 months from
placement of order. The timing will depend on
the location of your factory building, size of
plant and shipping time. Training and full backup
support is included in the technology transfer
fee. On placement of order for a manufacturing
plant a program of works is issued to the master
licensee. This creates a timeline for delivery
and installation. There are guarantees in place
for all events within our control, however events
outside our control, such as workers strikes,
natural disasters, etc., will result in delays.
We have not experienced delays in delivery
of plants to date.
PRICES OF E-PANEL
HOME MANUFACTURING PLANTS INCL. LICENSE FEES:
The
complete E-Panel Wall Production Line is EURO
3,950,000 net of all taxes and duties including
your license fees of EURO 250,000 for your exclusive
territory license.
In
the above mentioned price the following precast
panel manufacturing lines are included:
Exclusive Territory:
150 Miles radius (300 mile circle around factory) or based on one day (driver
returns home) delivery. This may be modified due
to population densities. Note also that during
the development of licensed territories, if there
is no licensee nearby, there is no territorial
limit. The above price excludes land, 900m2 factory
building to house the plant, local services and
working capital. All costs become part of a feasibility
spreadsheet that demonstrates ROI and actual costs.
21st Equity Homes will supply a specification and requirement for minimum
factory structure suitable to house the plant.
We will send one of our engineers to supervise
and direct the commissioning of the plant. Costs
included cover overseas travel and one weeks stay
on site. Any additional hotel accommodation, all
local transportation and additional expenses are
the responsibility of the Master Licensee. Skilled
workers, labour, tools, materials, lifting cranes,
and whatever is necessary for the installation
and commissioning of the plant shall be supplied
by the Master Licensee.
The license cost (technology transfer) for any region (ie. Country or other
area as defined) is included in the above license
fee. Typically 50% on license execution, 50% on
plant completion and commissioning. This is offset
under a Joint Venture arrangement to be agreed
on.
- Level of automation.
Fully automated
- Staff required
to run it. 2 -4 people excluding administration
and management
- Physical size
of the plant. 900 m2 of leased warehouse for
the machinery required
Building
Code Approvals:
We have building code
approvals for all E-Panels in all European
Union Countries including of course the United
Kingdom, UAE, Australia, USA, Canada, Africa and
Asia.
Exclusive License:
The total cost for an exclusive License for a E-Panel
Wall Element Plant is EURO
250,000 subject to approval by our board of directors.
21st Equity Homes Manufacturing creates partnerships that will become
licensed manufacturers. The factories are very
profitable and should offer phenomenal investment
returns. Participation in the daily operations
is preferred but not required.
21st Equity Homes Manufacturing has licensed the Trade Secrets, formulas,
intellectual properties and proprietary information
from the Companies founder and will continue to
offer sub-licenses to its partners in various
locations and territories.
21st Equity Homes Manufacturing provides each of the factories with complete
turnkey machinery and equipment packages, training
and management assistance. All proprietary materials
will be supplied by 21st Equity Homes Manufacturing
distribution
Quality Control centers that will be setup in close proximity to each factory.
This is a critical quality control point.
Next Steps:
The
next steps to be taken are:
- To
sign an exclusive master license agreement
- To
pay 50% of the license fee
- To
receive your in-house training
- To
have your factory lines established, which takes
12 to 16 weeks
...
Then you are ready to be an exclusive E-Panel
& Villa in a Box Manufacturer. Before that
we would import turnkey houses and E-Panels based
on your local demand.
21st
Equity Homes Manufacturing is a global supplier
of precast concrete machinery and equipment as
well as the only supplier capable of delivering
complete production plants for its Villa in
a Box System anywhere in the world. 21st Equity
Homes and its partners have superior technology
and an industry expertise that is currently in
use in more than 100 countries across five continents.
We are able to establish turnkey factory lines
for you and give you full backup support and training
worldwide.
For
more information on Master Distributor & Factory
Joint Venture Opportunities please visit our license
partner page.
To
see if you qualify for a Master License, please
contact us today.
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