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What is Plaswall™?

 

Plaswall is a unique fibrocement 'lost in place' or permanent concrete formwork

  • It replaces costly steel, aluminum and plywood formworks
  • It produces a complete load bearing wall with a complete rendered finish
  • It increases site production by as much as 300%
  • It requires significantly lower skilled labor to build high quality concrete homes and buildings

Plaswall is a range of custom-manufactured modular walls, to suit any design or architectural requirement. It is a fast, hassle-free, hygienic and economical, pre-engineered and prefabricated modular load-bearing construction system.

As a 'lost in place' formwork system, Plaswall is applicable for any kind of concrete on the market, such as cellular light weight up to full weight structural concrete as well as thermally insulated walls especially designed for hot and cold climates.

 

This patented technology can meet every need. It uses HIMI (High Impact Moulded Inserts) bonded between two layers of fiber cement boards in situ and erected to produce a straight-to-finish wall. A monolithic structure is then created by filling the entire structure with concrete. Additional load capacity can be obtained by providing extra reinforcing bars and/or increasing the grade of the concrete.

Patented Plaswall is manufactured from specially designed plastic spacers made from 100% recycled plastic and fibrocement boards, all bonded together with adhesive to form a very strong self supporting formwork, capable of being filled onsite with wet concrete.

  • Walls are custom manufactured to size in the factory and delivered to the site.
  • No cutting required.
  • Window and door openings come with optional metal jambs.
  • Guaranteed 3000psi on all wall Core-fill.

 

Comparison between Plaswall™ and other systems:

Plywood formworks are very expensive and very time consuming, requiring highly skilled carpenters and large amounts of materials to produce the structure!

Even after the removal of the forms there is full repair and rendering works to do.

Many of the materials are not reusable.

 

 

 

Steel formworks require very large capital outlay and are heavy to install.

They require cranes, plus large amounts of scaffold and manpower to install.

Its difficult to install rebars, even when removed (by crane) still rendering and finishing of concrete remains, limiting in architectural design flexibility.

 

 

 

 

 

Plaswall is a prefabricated fibrocement formwork, light, simple and easy to install, manually without cranes.

Only wall braces are needed for support of 'cast in situ' pouring of concrete.

After the concrete walls are ready to accept jointing and final paint, spacers hold rebars in correct position, requiring no rebar tie wires.

All electrical wires and plumbing are completed prior to pouring of concrete.

 

 

 

The Plaswall Building System is suitable for all types of construction, from small socialized housing to commercial structures.

Plaswall is probably the fastest, cleanest and most cost effective concrete walling system on the market.

Ideal for hot climates due to zero rendering needed.

 

 

 

 

 

What are the Different Systems Offered?

  • PLASWALL
  • EVERLAST FENCING SYSTEMS - A fast and cost effective alternative to CHB boundary and perimeter walls as well as decorative internal fences available in many styles and finishes.
  • WOODGRAIN SYSTEMS - Custom fabricated products with the look of timber but durability of concrete.
  • CEMENT ROOF SHINGLES - Fabricated to order in many styles and colors.

Building Code Approvals:

The Plaswall Building System is approved across the world!

 

TECHNICAL SPECIFICATIONS:

Commercial thickness:

  • 109 mm 159 mm
  • 112 mm 162 mm
  • 134 mm 209 mm
  • 137 mm 212 mm

Standard Height:

2440 mm to 3660 mm

Be sure to verify desired Plaswall height as per respective country/location of the project.

Structural Concrete Fill:

As per Structural Design specification and/or as per project site governing Structural Code but minimum of 20 Mpa and maximum of 30 Mpa compressive strength.

About us:

21st Equity Homes Manufacturing Inc. is a global Homes Manufacturing and Building Solutions Company as well as an official Mandate Holder & supplier of Portland Cement. We establish turnkey manufacturing plants, provide equipment, know-how, training, full backup support.

The company was established in 2004 with the vision of producing fast affordable building systems for the construction Industry. Since then we have expanded to cover overseas operations. 21st Equity and its founders have spent almost a decade designing and developing Building Systems.

 
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